Division Faively Plast Pharma

Faiveley Plast Pharma's calling is to assist our European and global healthcare industry clients with their development by providing expertise in the design and production of customised thermoplastic medical devices.
Our know-how, together with Faiveley Plast Group's innovation capabilities and performance, enable us to offer appropriate, market-specific solutions.
For over 20 years we have been the renowned suppliers of clients such as pharmaceutical companies, diagnostics laboratories and medical device manufacturers.

Manufacturing know-how

Drug delivery

Our applications are compliant with pharmaceutical standards for delivery modes:
• Pulverisation: pumps, sprays, nozzles, special tips, inhalers;
• Parenteral injection: syringes, needle protectors, auto-injectors;
• Pressure: single-dose, one-piece cannulas.

Sampling systems

We offer 2 ranges of products for our clients in the diagnostics market:
• Handling of liquid samples with manual pipettes and other components for sampling systems;
• Transparent consumables, such as aspiration cones, tubes, cups, etc.

Healthcare industry

The wide variety of tailor-made medical devices requires a multi-technology approach that draws upon:
• Miniaturisation: micro-cavity moulds, management of micro-component transfers in clean rooms;
• Management of hollow mouldings;
• Control of high thickness mouldings;
• Complex moulding kinematics for high temperature or ultra-fluid material injection.

Our production processes are compliant with Category I, II and III medical device standards.

Technical expertise

Controlled atmosphere production

• ISO 7 and ISO 8 compliant rooms
• Dedicated workshops
• Clean environment control
• Integrated particle and microbiological control
• 30 hydraulic and electrical injection machines, with poly-articulated robot cells and cavity separators

Transformation of biocompatible technopolymers

PS + ABS, PEEK, SEBS, PBT, PC, PB,
Flexible elastomers: TPE, TPU

Micro-injection

Multi-cavity injection moulding of micro-components measuring a few milligrams in length:
• Hollow mouldings
• Spherical mouldings
• Micro-tubes

High temperature injection

• Multiple-shape parts made of implantable-grade PEEK
• Management of ultra-thin walls

Technical overmoulding

• SEBS valves and membranes on PP or PBT hinges
• Plastic-metal or plastic-only assemblies

Pad printing

• 2 high-speed machines with 4 colours and 16 clampings
• One ISO 7 compliant workshop
• Multiple-area camera control

Eudica Plasturgie

Expert support

Innovation

Faiveley Plast Pharma’s cutting edge in this market relies on cross cutting our Group’s competences and drawing on a network of technical experts:
• Prototypists / tooling manufacturers
• Business clusters
• Expertise centre: Pôle Européen de Plasturgie (PEP) (European centre for innovation in plastics engineering)
• Plastronics: S2P (Smart Plastic Products)
• Collaboration with universities

Co-design and industrialisation

• Stepping in upstream as plastic injection moulding experts, our teams will enhance the design of your parts and ensure moulding feasibility with tools such as CAD, filling, simulation, etc.
• Development and industrialisation of turn-key solutions

Process qualification

• We handle the validation cycle of full processes: parts, multi-cavity moulds, injection machines, robots, finish.
• Validation protocols: Factory Acceptance Tests, Site Acceptance Tests, IQ, OQ, PQ

Finishing operations

• Semi-automatic assembling
• Pad printing
• Welding

  • Co design
  • Qualification
  • Completion
  • Innovation

Quality Mindset

  1. Faiveley Plast POLICYPOLICYOur products are the result of a continual improvement approach with a focus on zero defects, operating safety, and environmental acceptability.
    This on-going approach is based on an organisation structured around highly empowered teams.
  2. Faiveley Plast CertificationsCertifications• ISO 9 001
    • ISO 13 485
    • Good Manufacturing Practices
    • FDA 21 CFR - Part 820 requirements
  3. Faiveley Plast QUALITY CONTROLQUALITY CONTROL• Integrated particle and microbiological control laboratory
    • 2859-1 standard compliant sampling rules for control
    • TAGUCHI-based experimental plan
    • FMECA, SPC
  4. Faiveley Plast CONTROL PROCESSESCONTROL PROCESSES• Pressure sensor-controlled injection moulding
    • Optical camera control
    • Individual moulding traceability

Locations